POWDER COAT LINE HIGHLIGHTS
Item # PC 110593
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Pre-treatment
170' long 7 stage stainless steel high pressure parts washer.
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Straight
single pass dry off and bake oven with new IR section.
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1800'
variable speed 4" Rapid I beam track conveyor with 2 drives
and 2 lube systems and load bars.
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Conveyor line speed designed for 5 to 10 feet per minute.
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Two
Nordson Excel 2000 powder application booths with power movers.
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18
Nordson sure coat guns in booth #1 20 Nordson Sure Coat
Automatic Guns in Booth #2 with I-Control.
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Part
opening is 32" wide by 132" high and designed for 30'
long parts.
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Five
cartridge recovery modules included, four with attached rotary
sieves, and 7 color hoppers .
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- J R Greene Seven Stage
304 SS split top parts washer with top mounted Rapid 4" I
beam conveyor.
- Washer length
170' drain boards for 30' long parts
- Stage #1
Pickle, Ambient 31' long, 1275 Gal, 110 nozzles
- Stage #2
Rinse, Ambient 28' long, 890 Gal. 66 nozzles
- Stage #3
Cleaner, Heated, 33'long 1850 Gal 176 nozzles.
- Stage #4
Rinse, Ambient, 25'5"long 890 Gal 66 nozzles.
- Stage #5
Phosphate, Heated, 28'6" long 1850 Gal 176 nozzles.
- Stage #6
Rinse, Ambient, 11' long, 890 Gal 66 nozzles.
- Stage #7
Sealer Ambient, 15' long, 700 Gal 44 nozzles.
- Washer drain
boards can be extender or reduced as required.
- Stages can be
added or deleted to suit customers needs.
- Click
To View Washer Backside
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Two
Nordson Excel 2000 booths
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EV
room with 2 Make up air units & overhead door.
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18
Automatic Sure Coat powder guns booth #1
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20
Automatic Sure Coat guns with Nordson I control in booth #2
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Part
opening 32" Wide X 132" high.
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Two
manual touch up openings in each booth.
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Four
Nordson Sure Coat Manual guns.
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Both
booths have power movers.
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Five
color collection modules ( 4 with rotary sieves)
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Seven
color powder hoppers with powder pumps
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Booth
#1 has a Nordson Reciprocators
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Booth
#2 has stationary gun movers
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Fire
detection on both booths
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Click
To View Inside Booth
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Click
To View Booth #1 Controls
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Click
To View Booth #2 Controls
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Click
To View Powder Hopper
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View
from exit end of dry off oven
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Multiple
doors on oven end
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Air
curtains on ends of dry off.
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Return
conveyor shown to upper right of oven
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The
blue brackets on top of washer support return conveyor.
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Additional
specs of dry off on request.
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Click
To View Dry Off Control Panel
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View
from exit end of bake / cure oven.
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Air
curtain on exit end of bake / cure oven.
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Oven
jogs out at entrance for IR section.
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New
IR installed last year at a cost of over $80,000.
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Additional
details will be posted shortly.
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Click
To View Bake / Cure Oven Backside
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- Rapid
Caterpillar variable drive unit 1 of 2 drives
- Second drive
located near exit end of bake oven.
- Floor layout
will be posted shortly.
- Line is
configured in a straight line at this time.
- Line can be
reconfigured to box shape to reduce footprint.
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- Incline
from load area into washer entrance.
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- Unload Area
conveyor suspended from ceiling.
- Movable
platform for small part load or unload.
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- One of two
chain lubrication systems
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- Modular office
and testing lab located at washer entrance.
- Pictures and
specifications of two PCP burn off ovens will be listed this week.
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